How to make an apple crusher with your own hands. DIY apple crushers from scrap materials. Homemade equipment for processing fruits and vegetables Apparatus for chopping apples

Homemade shredder for apples is necessary for those who have a large apple orchard and want to prepare a lot of useful and useful things for the winter without much hassle. delicious juice. Making the device is not that difficult, and the power and functionality are in no way inferior to store-bought counterparts.

A homemade device will save not only money, but also time.

A finely chopped apple is much easier to crush, and it gives many times more juice. One of the main advantages of the device is the ability to obtain a homogeneous apple mass.

In addition, the device has the following advantages:

1. In a short time allows you to recycle a large number of fruits,
2. Waste-free production: after processing, only a little cake remains,
3. The device minimizes human physical work,
4. Practicality and reliability,
5. You can process absolutely any number of apples.

A homemade device adds such advantages to the general list as:

• Minimum manufacturing costs,
• Ease of repair and replacement of faulty parts.

Making an Apple Chopper

Made of metal

A do-it-yourself apple crusher is made from materials that are available in almost every household, and not many tools are needed for the work.

It is better to start manufacturing by studying the drawings; they can easily be found on specialized forums.

The drawings will help you get an idea of ​​the fastening of parts, dimensions, and features of the device. Typically, the crusher is made of wood, metal, or metal but with wooden parts.

The first step is to take a sheet of metal, from which steps are made on a lathe for the subsequent fastening of bearings and a steel shaft. Using a milling machine, eight edges are removed from the shaft, and then small notches in the shape of a triangle are made with a grinder on the entire surface of the shaft.

The body is most often made from the frame of a vertical washing machine, with a wall thickness of at least two millimeters. The lower part of the sides must be bent slightly so that there is a small gap between the walls and the installed working shaft. For better fastening shaft and its free rotation, it is better to use a bearing torque mechanism, which is available in any circular machine.

The next step is to weld a strong frame from corners or a metal profile, and make a base from boards. It is needed so that you can conveniently place buckets for the finished apple mass. When the frame is ready, begin assembling the control panel. It consists of a start and stop toggle switch. A handle and several rollers are attached to the bottom of the frame - this will allow you to easily move the device. The frame is bolted to the upper corners of the frame. If you use the frame of the device without a support frame, then under the pressure of the apples the bottom and walls of the case will begin to deform. The engine is attached to the body from the side and covered with a reliable casing.

You can use a motor from a washing machine or vacuum cleaner as a motor.

Made of wood

A wooden model is easier to assemble than a metal one.

An important point is that the wood must have water-repellent properties. The hopper for loading apples is made of three horizontal and one inclined wall. This design will make it easier to pour apples into the device. The main working element of a wood crusher is the shaft, which can be made of very durable wood or metal. Screws are screwed into the shaft - the caps will play the role of working teeth, which chop the apples. To increase productivity, the screws are arranged in a spiral.

The working chamber is also made of durable boards. The size of the chamber is selected individually based on the planned number of apples for processing. For greater convenience, the working chamber is installed on a special stand with legs. On the one side working chamber cut a hole for the finished apple mass to exit, under which a container is placed.

The shaft can be put into operation using a conventional drill without a drill. The axis of rotation is brought out from the working chamber and the tip of the drill is mounted on it. This device will allow the shaft to rotate at high speed, which will ensure good performance. The crusher is ready!

How to make an apple chopper with your own hands? To squeeze juice from apples or grapes using a press, they need to be pre-processed. The apples need to be chopped and the grapes crushed. After all, the higher the degree of grinding, the greater the juice yield. You can not only buy an apple crusher, but also make it yourself. To do this, all you need are the tools you have in your garage and, of course, a little ingenuity will come in handy. Chopper (crusher) for apples, fruits, vegetables and grapes powered by a drill with your own hands This is the most cheap way, since you don’t need to buy an electric motor, order parts from a turner, etc. A chopper for apples and grapes can be made from a plastic bucket. 1) Plastic bucket Buy a 20 liter bucket. Remove the plastic cover and handle - they will no longer be useful to you. 2) Cutting knife To make a knife, take 3mm stainless steel and sharpen it on an emery wheel. Weld a tube in the center and a hexagon to the end of the tube so that the knife axis can be well clamped in the chuck. On the back of the knife, weld a piece of metal that will cut the path downwards for the knife. (See photo) 3) Lid Make a lid from stainless steel or plywood with a hole in the middle. Make clips on the lid so that you can fix the lid on the bucket. Screw the centering sleeve made of friction plastic to the cover with 4 self-tapping screws. Cover the lid made of plywood with varnish. 4) Footrest Screw the footplate to the bottom of the bucket so that the bucket does not rotate while chopping apples. The platform can be made of stainless steel or 10 mm plywood. Varnish the plywood. 5) Use only a powerful, high-quality drill or hammer drill in drilling mode. To simplify the production of a crusher for apples and grapes, you can buy such a crusher entirely assembled in our online store or order from us the most difficult parts to manufacture and source materials (for example, a knife and a bushing). This is very convenient to do when purchasing a press, since everything will fit in one box and you will not have to overpay for the delivery of 2 goods. As a result, you will have a ready-made juice extraction kit. All that remains is to assemble the chopper with your own hands. Do-it-yourself electric chopper (crusher) for apples and fruits for juice (1st option) 1) Grinding cylinder Carve a wooden cylinder with a diameter of about 160 mm and a height of 160-180 mm. Large diameter cylinder is necessary so that the apples do not need to be pressed and pushed during the chopping process. The cylinder itself will capture them. Drill a through hole in the middle and glue in a shaft (stainless steel circle 10-12mm). Screw stainless steel screws into the cylinder in a checkerboard pattern so that the heads of the screws protrude by 7-8mm. The cylinder can also be made from stainless pipe. Place the bearings on the ends of the shaft and screw them to the housing. Connect the shaft to the electric motor through pulleys and a belt drive. 2) Electric motor - Motor power 0.55 kW - Speed ​​1400-1500 rpm - So that it can be connected to a regular outlet, it is better to take a single-phase motor. When working with a shredder, be sure to use electrical network with grounding!!! 3) Housing Make the body of the chopper from wood or stainless steel so that the reservoir for filling apples gradually narrows towards the chopping cylinder. Do-it-yourself electric chopper (crusher) for apples and fruits (2nd option) 1) Cutting disc Make a cutting disc from stainless steel 1mm thick. To do this, cut out a circle and drill alternating holes with a diameter of 8 mm in it. It is best, of course, to cut such a disk using laser cutting. Then “knock out” the holes and sharpen them using a file or metal cutter. Screw 2 blades onto the other side of the disk, which will push the chopped apples out. 2) Housing Weld the stainless steel housing so that when chopping the apples fly out well and the juice does not get on the engine. To do this, you can use an oil seal or the “inverted glass” principle. 3) Engine - Engine power 0.18-1.3 kW depending on the required performance - Speed ​​1400-1500 rpm - So that it can be plugged into a regular outlet, it is better to take a single-phase motor. When working with the shredder, be sure to use a grounded electrical network!!! 4) Motor support 5) Weld a motor support or make legs so that the shredder is stable during operation, and a bucket for crushed raw materials can be placed at the outlet. Making an electric chopper for apples and grapes with your own hands is a rather labor-intensive process; you also need to comply with all electrical safety requirements. Therefore, it is easier to immediately buy a ready-made apple chopper. We are manufacturers of juice extraction equipment and in our online store you can buy both compact electric shredder For own dacha, and a fruit chopper for a small line for the production of natural direct-pressed juices. If you still decide to make an electric shredder with your own hands, then we can offer you to buy a ready-made cutting disc, bushing, shredder body or other spare parts from us. This way you will greatly simplify your manufacturing task and save time. Drawings of a crusher for apples and grapes with your own hands, as well as drawings of a crusher for apples and grapes with your own hands are the intellectual property of Apple Press Ltd., therefore this article describes only the basic principles of manufacturing. Read more on our website.

Crusher (shredder)- This is one of the devices used in technological process obtaining juice from raw materials such as berries, fruits, vegetables, apples. Its action is based on mechanical action, leading to the destruction of plant cells, resulting in an increase in the percentage of juice separation and the yield of the final product.

How does a fruit and vegetable chopper work?

Grinding- this is one of the stages of preparation for pressing and separating juice from berries, vegetables and fruits. The chopper is simply irreplaceable at this stage. Without it, most of the liquid fraction will remain in the cake and the percentage of separation will be very small.

Raw materials (berries, fruits, vegetables) are poured into the hopper of the device and ground between rollers. The distance between them can be changed by adjusting the degree of grinding. Depending on the volume of the hopper and the type of drive, as well as the speed of its operation, the productivity varies. When purchasing, this indicator is the main one, although, in addition to it, attention is also paid to other parameters.

Since the rollers on our crushers are adjustable, you can crush various berries using our models.

Which fruit and vegetable chopper is better, electric or manual?

When choosing a shredder, the buyer is faced with the fact that the drive on these devices can be different - electric or manual. Which one to choose, everyone decides depending on the following factors:

• financial opportunities;
• required level of performance;
• model features and others.

Manual crushers and their advantages

These devices are reliable, easy to use, do not require special care, and are easy to repair and clean. During the cleaning process, you do not need to ensure that water does not get inside the unit. Another advantage is their low price. For small processing volumes best option can not found.

Advantages of electric crushers

Electrically driven choppers are chosen by those who do not want to spend a lot of time preparing fruits and berries for juice, and this is quite justified. In order to put such a device into action, you just need to fill in the plant material and press the button.

The main disadvantage is that the cost of electric crushers is an order of magnitude higher than manual ones. Otherwise, they are not inferior to manual models. They are easy to use and provide high quality product crushing and high labor productivity.

Buying an apple crusher

Another variety of this technique found on the market is apple choppers. Such devices will be indispensable for those who are engaged in or want to engage in the processing of various volumes of apples, are accustomed to stocking up on dozens of liters of juice for the winter, or have their own small production of this profile.

Apple juice evokes positive emotions in most people. But the quality of the product sold in stores does not always meet the necessary requirements. That's why it's worth getting it with my own hands using special tools.

Why is this so important?

In principle, you can do without an apple crusher by using a meat grinder with a special attachment or even squeezing the juice by hand. But this significantly increases the consumption of time and labor. Self-production crushing devices allows you to simplify your work. In addition, it is much more profitable than buying a finished product. The apple mass, crushed into small pieces, allows you to extract more tasty juice.

Wherein:

• the amount of waste is radically reduced;
• work becomes less tiring;
• crushers designed according to all the rules are not difficult to repair yourself.

How to make everything?

To make a homemade crusher with your own hands, you will need a typical set of tools that almost all craftsmen have. No special devices are needed. The grinding design is:

• wooden;
• steel;
• combined type.

You need to start by choosing a sheet of tin. Metal is processed using lathe, steps for the shaft and bearings are made from tin. When manufacturing a gear shaft, 8 edges must be removed, and triangular notches must be formed using an angle grinder. The case can be made from an old washing machine that has a vertical loading. But designs with horizontal loading are not suitable for work.

They take it from the car outer part, which consists of stainless steel up to 0.2 cm thick. When processing, the metal workpiece must be cut into four segments. Half of them become end elements, and the remaining two become side parts. Next you need to connect all these parts using welding machine. Before final welding of the side fragments, the steel sheets at the bottom need to be slightly bent.

This creates a gap separating the wall from the rotating shaft. It is very important that the shaft is firmly secured. If this requirement is not met, the rotation will not be smooth. Mounting on bearing units is recommended, similar topics, which are used in circular saws. But the vibrating and shaking crusher must be placed very stable.

The crushing apparatus is attached to the support frames. These frames are made using metal corners. Not just any wood is suitable for the job, but only material made from strong species. Also, when drawing up drawings, it is necessary to provide a reservoir for accumulating processed apple pulp. This reservoir is placed under a press.

There are a few more subtleties when designing. A common problem there appears to be an unusually strong bend in the body. Helps prevent it securing the body to the upper points of the frame using bolts. It is necessary to provide space for placing wide dishes, otherwise the juice will splash around. A low frame is preferable: if it is placed high, the pulp will fall down and also cause splashes.

To make it more convenient to work later, use a tension belt. The belt is held in place by a special bolt. The movement of the main block will occur along guide structures. Rollers and a special handle are added to the frame. Thanks to these elements, moving the chopper is greatly simplified.

Assembly of other elements

A high-quality apple crusher should have devices for adjusting the start. Despite the “high-tech” name, there is nothing complicated about it - we just mean a switch button. The electric motor is placed on the side of the main structure of the crusher.

With high-quality design and careful operation, homemade crushers are often superior to branded products. You need to think through everything so that washing even the farthest corners of the shredder is not difficult.

Before making your own drawings, it is worth familiarizing yourself with the developments of other craftsmen. In order not to look for what kind of motor to install, you can take the engine from the same washing machines or vacuum cleaners. Instead of metal, sometimes wood is used to construct a crusher. This option turns out to be much easier to work with. In this case, the container into which the apples are to be loaded is made with three horizontal walls, and another one is placed at an angle.

This solution has already proven itself many times over, simplifying the loading of processed products. The shafts are formed from steel or especially durable wood. The caps of the screws screwed into the shaft turn out to be teeth, upon contact with which even the strongest apple is crushed. Note: increased performance is demonstrated by designs in which the screws are arranged in a spiral. It is along this trajectory that the pulp moves.

The size of the bunker is always selected according to the number of apples that are planned to be processed. It is very good when the working chamber rests on a special stand with legs. A hole is immediately made on the side where the container will be placed. The size of the passage should also be selected in accordance with the productivity of the crusher. The original way drive the shaft - using a drill:

• the axle is immediately brought out;
• the tip of the drill is placed on this axis;
• This solution helps ensure fast rotation and process a large volume of apples in a short time.

It is useful to think about replaceable attachments. They help achieve varied fruit chopping. Some knives make round, extruded holes. Others also make an extruded notch, but in the form of a slot. Still others squeeze out the hole again, this time with burrs.

To fasten parts of crushers to each other, use:

• M8x20 screws with a hexagon inside;
• screws for holding knives with convex heads M3x8;
• bolts M12x25;
• hexagon screws M10x16 and M10x25;
• 6307 series bearings;
• Belleville washers IS6731-32;
• round nuts with slots version M32x1.5.

additional information

All parts that will come into contact with food must be made of suitable grades of stainless steel. When selecting the diameter of the pulleys, you need to focus on a standardized range of parts with a transmission coefficient of 2.

Apple crushers allow you to confidently process pear pulp as well. Aluminum pans can be used as a reservoir for fruit mass. You only need to drill holes in it around the perimeter at the same level.

Another option for manufacturing a working chamber involves the use of a cylinder made of stainless steel. The length of such a cylinder should be 0.4 m, and the diameter should be 0.2 m. The screws are wound on both the left and the right. It's like a spring for a car. This technique allows you to radically reduce noise during operation.

To learn how to make an apple chopper with your own hands, see the following video.

It's no secret that all fruit juices include useful material. In addition, they are also very tasty, so both adults and children especially love them. Today, the most common juice is apple juice. There are a lot of apples growing in our country, and the juice from them is both tasty and healthy. Therefore, many people are wondering how to make juice with their own hands, without preservatives and flavoring additives. After all, unfortunately, you can’t buy one like this in stores.

In order to solve this issue, you need, firstly, to use a so-called fruit chopper, and secondly, a juicer, which is perfect for apples. With the apple crusher mentioned above, you can get more juice. At the same time, you will put much less effort into preparing it.

In our article we will look at how to make an apple crusher with your own hands (its drawings will also be provided to your attention).

DIY chopper

So, we need to create a so-called chopper with our own hands. First of all, it is worth noting that the device itself can be various types. It all depends on the material from which it is made. The choice is wide - from wood to metal. But this is not the most important thing in a crusher; how it carries out its work is very important.

We will consider a crusher made of two types of materials at once - metal and wood. First we need a sheet of stainless metal, the thickness of which will be no more than 8 centimeters. From this piece it will be necessary to make steps for the bearings and for the shaft exit. This stage of work must be done on a lathe.

Process of creating a crusher

Next, to create an apple crusher, the drawing of which you can see in the article, we will already need milling machine. On it we will create gear shaft. As you can see in the drawing, it will be necessary to remove 8 faces. And in order for crushing apples to be quite effective, you also need to use a grinder to make special triangular notches on the teeth along their entire length. This is what will help you crush the apple quickly and easily.

To make the body of the described device, many people use the body from an old washing machine. But it is worth noting that when choosing it, it is necessary that the metal of the body be stainless, and the machine itself should be a vertical-loading device. Its walls must be at least two millimeters thick.

It needs to be cut into 4 equal parts - two end and two side. Then we put the parts together and get a box that needs to be welded around the edges. But before you completely finish the welding process in the side parts, you will need to bend the metal a little and leave a small gap. This gap is necessary between the working shaft and the wall of the chopper itself.

A do-it-yourself apple crusher is made in exactly this way.

Making the crusher body

In order for the apple crusher shaft to be well secured and rotate smoothly, you can use ordinary bearing units, which are found in all circular machines. You will need to weld a support frame from the corners, and the base of the device can be made of wood. The board base should be placed at the bottom, since containers will be placed on it into which the mass coming out of the chopper will fall.

We made the base of the apple crusher with our own hands, and now we’ll work on the motor.

Crusher control unit

To create a control unit for an apple crusher with your own hands, we use a regular button, which will be responsible for starting and turning off the device. The belt, which can be seen in the drawing, will be tensioned using a special clamping bolt while the body moves along the guides.

Don’t forget to screw on the handle, which will increase the ease of use of the crusher. To reduce splashing, use a wide basin and make the frame low. Place the electric motor on the side, then moisture will not get on it.

Bottom line

Such apple crushers, which are made exclusively with your own hands, do not differ much from those that are produced in factories and sold in stores. It's worth noting that if you have an old washing machine, then you don’t have to buy a motor, because you can take it from a washing machine. Both technically and externally the device is identical to others.

It is also worth noting that this chopper, which operates from electricity, is used not only for the production of juice, but also for the production of wine. A homemade apple crusher, the drawings of which you saw in our article, will always come in handy on the farm.